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Zhang, Y.; Lawhorn, D. L.; Han, P.; Cramer, A. M.; Ionel, D. M. (, Proceedings, 2020 IEEE Energy Conversion Congress and Exposition (ECCE), Detroit, MI)Slotless and coreless machines with low inductance and low core losses are attractive for high speed and high power density applications. With the increase in fundamental frequency, typical drive implementations using conventional silicon-based devices are performance limited and also produce large current and torque ripples. This paper presents a systematic study of proposed drive configurations implemented with wide bandgap (WBG) devices in order to mitigate such issues for 2-phase very low inductance machines. Two inverter topologies, i.e., a dual H-bridge inverter with maximum redundancy and survivability and a 3-leg inverter for reduced cost, are considered. Feasible modulation schemes are derived based on theoretical analysis and the associated maximum output voltages are identified. Simulation and experimental results are provided to validate the feasibility of drive systems and the effectiveness of analysis.more » « less
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Kesgin, M. G.; Han, P.; Taran, N.; Lawhorn, D.; Lewis, D.; Ionel, D. M. (, Proceedings, 2020 IEEE Energy Conversion Congress and Exposition (ECCE), Detroit, MI)Coreless axial-flux permanent-magnet (AFPM) machines may be attractive options for high-speed and high-power density applications due to the elimination of core losses. In order to make full use of the advantages offered by these machines and avoid excessive eddy current losses in windings, advanced technologies for winding conductors need to be employed to suppress the eddy effect, such as the Litz wire and printed circuit board (PCB). In this paper, the best practices for designing Litz wire/PCB windings are discussed and a brief survey of state of the art PCB winding technology is provided. Three coreless AFPM machines are mainly considered. A design optimization procedure based on the multi-objective differential evolution algorithm and 3-dimensional (3D) finite element analysis (FEA) is proposed to take into account the ac winding losses of Litz wires and PCB traces in the machine design stage. Selected designs are being prototyped and will be tested with a customized test fixture.more » « less
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